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sett

What is a rigid heddle?

by Kelly 16 Comments

I’ve talked a lot about rigid heddle looms in general here, but today I’m going to focus on the actual rigid heddle.

I’m going to explain what it is, what the measurements mean, how you can match up different sized yarns with different heddles, and basic care of your rigid heddle to ensure longevity.

*This post contains affiliate links. For more information, please see my disclosure policy.


Sometimes you will see a rigid heddle referred to simply as a “heddle”, and
sometimes you’ll see them called a “reed”. I usually refer to it just as a heddle to simplify.


They’re actually a combination of both, because the frame contains a way for you to thread your yarn and also doubles up as your beater, for beating in the weft. This is really a very unique piece of equipment.

For more traditional or multi shaft weaving, the heddles are made of string, texsolv, or metal, and they are movable. Every single thread has its own heddle.

But a rigid heddle is basically just what it sounds like. The heddles, or the spaces through which the threads go are set in the frame and don’t move.

Generally, a rigid heddle is constructed from wood for the frame and plastic for the heddles and slots, though the entire heddle can be made of wood. You will find some “toy” style rigid heddle looms made entirely of plastic, and some folks are utilising 3D printers to print their own rigid heddles these days, which is pretty cool!

This article was prompted by a student question, which was “what does the dent mean“.
Well, when we’re referring to rigid heddles, we talk about the dent as basically a space through which
your thread can go.

If you look up to the top of your own rigid heddle there will probably be some numbers. This depends on the manufacturer, as some loom companies leave their heddles blank. (It’s much easier if the numbers are there, in my opinion!)


This one says 7.5 at the top, and that tells me that it’s a seven and a half dent heddle. But what does
that actually mean to you as the weaver?


Well, it means that if you use this particular heddle, you can achieve 7.5 ends per inch. This is one of the differences between a rigid heddle loom and a different kind of loom. The sett or the ends per inch are already set in place by the size of your heddle.

So, you choose a heddle that suits the type of yarn or the size of the yarn that you want to use at any time. I’ll
talk about that a little bit more in a minute, but first I want to show you how the measurements on your heddle work.

I mentioned that this is a seven and a half dent heddle. So, looking at my tape measure over about an inch, I’m
going to count every single space through which a thread can go on this heddle.

I’m counting the holes because we use both the holes and the slots on the rigid heddle for a balanced plain weave.


I begin by counting from the first hole at the start of the tape measure, and continue to count every hole and slot until I reach the one inch mark.

Because this is a 7.5 dent heddle, I won’t count the last slot at the one inch mark as a full slot, but as a half. This is reflected in the fact that the counted holes and slots don’t fit evenly within the inch measurement. For a heddle that has a rounded number, for example, a 10 dent heddle, you will find that you can measure exactly 10 spaces in the inch.

So, how does this information actually translate to the loom?

Well, it’s extremely important that we match the right yarns to the right heddles. Let’s say that
hypothetically, I wanted to do a balanced weave on my seven and a half dent heddle. The first thing you need
to do is your sett test.

If you’re not familiar with sett, or you’re not sure how to figure out the sett for your
particular yarn, I have two videos that will help:


What is sett?

How to determine sett.

Once you know about sett you have such freedom, something will click in your brain and you will suddenly
understand so much better how yarn size relates to the size of your heddle.

Here is an example of how they tie together:


I wrap the yarn I want to use around my inch ruler and find that it has roughly 15 wraps per inch. Divide the wraps in half for a balanced plain weave. This gives me 7.5.

Now I know that if I want to do a plain weave on my rigid heddle loom, the 7.5 dent heddle is almost perfectly
matched to this particular yarn.


When you have a heddle size that doesn’t exactly match the sett that you’ve determined for your yarn, then
you can start making decisions. The decisions will usually be based on the project itself and how you want it to turn
out.

If the sett you determine for your yarn is not exactly the same as any of your heddle sizes, but is very close, you may choose to either go up or down in heddle size.

As an example, imagine that the wraps per inch for my chose yarn comes to 18 wraps. Divided in half, this will be 9 ends per inch (or a sett of 9.)

There are no loom companies that make a nine dent rigid heddle. But that’s okay, because we can compromise, based on what the planned project is. Do I want a lighter, airier and softer fabric? Or do I want a firmer and denser fabric?

For placemats or a table runner I would be looking for a firmer fabric, for a scarf or wearable I would be hoping for something softer and lighter. For the firmer option, I would choose to weave the yarn with a sett of 9 in a 10 dent reed. For the softer option, I would choose the 7.5 dent heddle.

These decisions become easier over time and experience with all different yarns and different types of
projects.

There are a couple of other things that I want to point out about your rigid heddle. When you have a look at the information at the top of the heddle frame, you’ll notice that, at least on an Ashford, there are some other numbers printed. In the case of the 7.5 dent heddle, the other printed figures are 30/10. This is metric information rather than Imperial. The 30/10 just means that over 10 centimetres, you will fit 30 threads in that 10 centimetres.


Also, if you look in between where it says “Ashford” and “7.5” you’ll see a dot. That dot means that directly underneath this is the very middle of your rigid heddle. This is really handy information!

I like to keep a piece of waste yarn tied at this middle marker for easy visual reference. It also makes measuring out your intended project before you begin warping. Simply place a measuring tape and line up the half way measurement with the half way mark on the heddle.

For this 10″ wide piece, I line up the 5″ mark with the centre of the heddle. I can then mark the start of the tape measure and the 10″ mark with more waste yarn tied onto the heddle for quick and easy warping.

The last thing I want to go over with you today is some tips on the care of your rigid heddles for their longevity.

New heddles are not cheap to buy, especially if you want to have a lot of sizes.
If you’re getting into weaving with two and three heddles you will be looking at quite an investment. Some basic care will help prolong the life of your heddles.

The first thing is to not store heddles in a place that is damp. Doing that will probably warp your wood over time and may render the heddle unusable.

Another thing is to not keep heddles in a place that is too hot. We are dealing with plastic here, so if it gets too hot, or it gets near a source of heat too much, the plastic component can melt and warp as well.

The third point is to go easy on your heddle. Don’t be overly rough on it when you’re threading. I know that might sound a little bit silly, but a heddle like a 15 dent heddle is very thin and not as strong as a larger sized heddle. Rough threading could bend or break the plastic.

The basic moral of the story is that if you treat your rigid heddles right, they will treat you right!

If you would like a handy guide for your rigid heddle loom, I recommend The Weaver’s Toolkit. It includes information such as the right yarns for the right sized heddles, yarn conversion sheets, calculation sheets and many more useful guides.

The Weaver’s Toolkit ebook is available for purchase here.

Would you like to view this post in video format?

Until next time…

Happy Weaving!

Filed Under: Rigid heddle weaving, Weaving Tagged With: rigid heddle, rigid heddle loom, rigid heddle weaving, sett

What is the sett in weaving?

by Kelly 2 Comments

Perhaps one of the most confusing terms to newer weavers is the sett.

What is the sett and why does it matter?

Well, I’ve made a video explaining the basics and narrowing it down in an easy to understand format, so please take a few moments to watch that.


You will usually see the sett referred to as “ends per inch” or “epi”. When obtaining a measurement or calculation to determine your sett, you are figuring out the spacing between your warp threads.

The spacing is important because it affects the end result of your weaving. For example, if I have some really thick yarn that I’m using as warp, and I space it (or sett it) too closely together, I may end up with a fabric that is more like cardboard! If that is the effect you are going for, great – but if not, you need to understand why it happened.

*This post contains affiliate links. This means that if you click the link and purchase, I receive a small commission at no extra cost to you.

So, let’s take a look at how you can determine sett. Once again, I have a video that demonstrates the simple process. All you need is some yarn and an inch ruler!

The beauty of this inch ruler wrap test is that it works with whatever yarn you have. Some weaving threads have a recommended sett when you buy them, but you may not remember or have lost the information. No problem, you can figure it out for yourself.

If you are a rigid heddle weaver and have a good collection of different sized heddles/reeds it is very easy to transfer your calculated sett to the loom – you just choose the heddle/reed that is close or exactly the same as your figure.

Let’s have a look at an example. The yarn I used in the video is an Australian 8 ply (light worsted/ dk). When I wrapped it for an inch, I found that I could wrap the yarn 14 times. Dividing this figure in half gives me the correct sett for a balance plain weave. 14 divided by 2 = 7. My sett would be 7. I don’t have a 7 dent heddle/reed, so I would choose my 7.5 dent. An 8 dent would also be fine.

So, for every weave structure, I divide my wraps in half?

No.

The rules change when the weave structure changes. Plain weave is a balanced interlacement of warp and weft threads. One over, one under, one over and so on. But when it comes to twill, the weft yarn travels differently. It has to travel over more warp threads, so it has further to go. Therefore, when determining sett for twill, we use a different tactic.

Twill is generally sett 2/3 closer than plain weave. For those of us who are not strong on mathematics (hello!) it can be easiest to follow a simple formula. Instead of dividing our wraps per inch in half, we multiply by 0.67.

Let’s use our earlier example with the same yarn to figure out a sett for twill instead of plain weave. Remember that we wrapped the yarn for an inch and got 14 wraps? We take that 14 and multiply it by 0.67. 14 X 0.67 = 9.38. Now I need to make a decision – there is no heddle/reed with a 9.38 dent! So, I choose the closest, which would be a 10 dent.

Are these figures sett in stone? (Pun intended!)
No, they don’t have to be! You can make decisions based on your project as well. Lets say I’m using an 8/2 cotton that would normally be sett between 18 and 24 ends per inch. I want to weave some kitchen towels in plain weave. Experience tells me that a suitable sett would be 20epi, I would double my ends in a 10 dent heddle/reed. Or I could use 2 x 10 dent heddles to double the sett. Experience also tells me that if I use single and not doubled threads as weft, that will be a very pleasing result for the type of towels I prefer.
 
BUT, if I want to use that same 8/2 cotton for weaving a tote bag I need to put my thinking cap on. Knowing that my towel calculations give me a lovely soft but durable fabric, I’m thinking for a tote bag I’m going to want a sturdier fabric. After some consideration and perhaps working a sample, I may decide that my bag fabric will be sett at 24 epi and my weft will be doubled this time.
 
 

Sampling is always an excellent idea. It will leave you with no doubts about your project, or it may strike you with the realisation that you need to research and perhaps sample further.

You will get to a point (as all experienced weavers do eventually) of knowing your favourite yarns, projects and the sett you need to use. For a great deal of my projects these days, I don’t calculate the sett formally, it just becomes intuitive. If I buy a new yarn that I’ve never used or undertake a weave structure I haven’t tried, then I will go back to basics and calculate more carefully.

I hope this article has helped you to wrap (oops, there goes another pun!) your head around the whole idea of sett and why it is necessary in weaving.

If you feel you want to know more or are interested in delving further in, I have a great short class What do all the Numbers Mean and how do they apply to a Rigid Heddle Loom?

This class goes into the numbers that you see on your weaving thread cones and what they actually mean. It includes two printable yarn charts. One is specifically for weaving yarns and the other for knitting yarns.

Each chart gives you a list of common sizes of yarn and recommended setts, name conversions where necessary, recommended heddle/reed sizes and suggested related projects. It’s well worth a look and is the type of class you can refer back to again and again.

I also have the Weaver’s Toolkit Ebooklet available. This is a 22 page ebook for rigid heddle weavers. It includes many helpful resources like yarn conversion charts, sett explanations and recommendations, weaving yarn sizes and so much more. You can read more about the booklet in this post or you can purchase it from my Etsy shop.

Well, that’s all for today friends, until next time…

Happy Weaving!

Filed Under: Free tutorial, Tutorials, Weaving, Yarn Tagged With: ends per inch, sett

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